A leading healthcare client faced a high-stakes challenge: sourcing secondary materials for the button, body, and base plate of one of their most vital drug delivery devices. With over 1,000 molds already in use, redesigning or replacing tooling to accommodate a different material was not an option. The ideal solution needed to match the incumbent material’s shrinkage and performance characteristics—without disrupting production.
Expert Guidance in Action
Formerra stepped in with a preliminary recommendation for a material that closely mirrored the original, minimizing risk and complexity. But our support didn’t stop there. We worked hand-in-hand with the client and supplier teams to coordinate regulatory documentation and develop a trial plan with the molder—ensuring a smooth transition and compliance from the start.
Delivering Measurable Results
Formerra was the only distributor able to offer a viable direct replacement for this project. The result? Significant cost savings for the client, who avoided the need to invest in new tooling or mold redesigns. The solution preserved product integrity while streamlining the sourcing process.
Building Resilience Through Smart Sourcing
In a post-COVID landscape, secondary sourcing has become a strategic priority for manufacturers seeking to build more resilient supply chains. Formerra’s unmatched portfolio of materials is well-equipped to meet these evolving needs—but it’s our deep technical expertise and commitment to collaboration that truly set us apart.
By serving as a single point of contact at the OEM level, Formerra simplifies complex global healthcare projects. From regulatory compliance to supply chain continuity, we manage the details so our clients can stay focused on delivering innovative patient care.
Want to see how Formerra supports innovation across the healthcare industry?
Explore more real-world success stories in our Healthcare Success Guide and discover how our materials expertise, technical support, and supply chain solutions help healthcare OEMs overcome complex challenges.
